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My 2006 Vulcan 2000 (Classic LT) had the same issue around the same mileage. I had the oil changed at 1000 miles instead of 600. Around 20,000 it was in the shop and seized up. I sued the local dealer who was out of business and the extended warranty in small claims in Sacramento.
Because of that noise, I believe there was a design or manufacturing flaw. I lost the case against the warranty company and ended up putting in a replacement engine from a 2009 w/ 8,000 miles - like a brand new bike - never any noise at all.
Because of that noise, I believe there was a design or manufacturing flaw. I lost the case against the warranty company and ended up putting in a replacement engine from a 2009 w/ 8,000 miles - like a brand new bike - never any noise at all.