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Turning my 03 back to an 03 (Project build)

4K views 22 replies 5 participants last post by  djsixx9  
#1 · (Edited)
I have been a long time lurker of the site and have been inspired by a lot of the project builds.

So to start, close to a year ago I bought my first bike an 03 ZX12. Before purchasing I had been doing a ton of research on the bike(thanks to site) and learned a bunch. When I made the purchase for my bike the owner told me it was an 03 and the VIN check confirmed it but the bike has 01 fairings. The second I saw this I knew instantly I wanted to change the fairings to the 03 but the previous owner who at the time had 3 zx12's(before I bought mines), zx9, zx10 and a zx14 didn't have another set because all his 12 were converted to the 00-01 fairings.

To make a long post short I decided to purchase fairings a little at a time in order to make my baby look younger(we all know how women get about aging lol).

Here is a pic of the girl the first day I bought her, the previous owner is a car detailer so this her right after a nice bath.
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#2 ·
So to start off the rebuild of the bike I decided to buy the best damaged OEM fairings wherever I could find them and fix them if need be. I also needed to change out a few pieces: upper fairing stay, headlight, city light, undertail and brake light (personal preference not because of the body change).

Here are a few of the pieces a little before and after I started putting repairing the fairings. I tried to take good pics of the damage both for my own reference and to maybe show some people what they can do with a little patience and a little youtube know how lol.
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#19 ·
Here is the side portion of the fairing, I used just a sheet of paper to form a template of the shape.
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I used a dremel to grind down part of the broken fairing and then built up the new plastic from there.
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